Polystyrene cutter

cnc-hotwire-foam-machineTHERMOCUT is a computer-controlled cutter which uses a titanium wire heated to a very high temperature (approx. 800 degrees Celsius). Hot wire technology allows to cut through many different types of foam. The digital control of working parameters with the possibility of creating your own material libraries result in cutting shapes with unique precision. Wide range of available finishing techniques allows to create illusion of different materials. Completed projects are well looked and not expensive.

With THERMOCUT you can cut any spatial object through different types of materials with density up to 60 kg/m3 and allowed to receive heat treatment like polystyrene, styrodur, polyurethane foams etc.

The practical application of THERMOCUT foam cutters


  • large format and wide format outdoor advertising
  • decorative letters and trademarks
  • trade graphics
  • logos
  • trading post stand


  • entrance features, portals,collonades
  • cornices and keystones
  • corners and columns
  • decorative features
  • interior design
  • scenography features (film and theatre)


  • casting molds
  • packaging
  • furnitures
  • pipe coverings
  • acoustic scrrens
  • designinig and modeling


  • possibility to create specific spatial project with unlimited size
  • finished items can be set on almost every surface type even glass
  • high resistance on atmospheric conditions
  • wide finishing materials and colours selection
  • low production cost
  • quick device repayment
ModelPRO 35PRO 60PRO 120/150 PRO 240PRO 300
X workspace (lenght)130 cmMINI 130 cm
MIDI 240 cm
MAX 300 cm
MINI 130 cm
MIDI 240 cm
MAX 300 cm
MINI 130 cm
MIDI 240 cm
MAX 300 cm
MINI 130 cm
MIDI 240 cm
MAX 300 cm
Y workspace (height)60 cm130 cm130 cm130 cm130 cm
cutting wire length35 cm60 cm130/150 cm240 cm300 cm
resistant wire diameter0,25 mm0,35 mm
forming wire diameter0,9 mm
adressed resolution0,01 mm
max. shift speed2000 mm/min
max. working speed2000 mm/min
resistant wire cooling2 cooling fans
number of stepping motors36+1
cutter constructionreinforced aluminum profiles
power supply220V/50Hz lub 110V/60Hz
power consumption150 W200 W250 W750 W950 W
interfaceport USB
forming wireoptionstandardoption
revolving tableopcja – S10standard – S150option – S150
independent arm motion “perspective”unavailable

CNC Polystyrene Cutting Machine

If you are looking for a polystyrene cutting machine, then you have come to the right place. Kashif Saeed is the place where you will get thousands of great products at reasonable prices. Cutting different shapes of hard material is no longer a complicated task now. We bring you the best and cost-effective options for cutting machine for you. The machine is relatively inexpensive that is used to create logos, graphics, outdoor ads and other decorative materials. With a variety of cutting applications, the CNC eps hot wire cutter will provide you visually amazing options.

Kashif Saeed offers incredible products at a reasonable cost. We ensure to present a platform where your search for CNC polystyrene cutter will be over. As a best seller in the industry, we are striving to serve your needs in a hassle-free manner. We also make sure you never get surprises on the purchase of EPS CNC cutting machine. Now, enjoy the best shopping experience with us. Now, shop from us and let your imagination come out of its limit by creating new shapes and designs.

Are you searching to buy the most effective and advanced polystyrene cutting machine available on the market? You can depend on Kashif Saeed General Trading (KSGT). As a trusted and reputed solution provider for highly advanced products and machinery for woodworking, advertising and signage industries, we offer machines with refined technology and inimitable efficiency.

Our highly advanced CNC polystyrene cutter machine can be used for a myriad of cutting applications. We make the process of lettering and 3D shapes extremely easy and affordable. KSGT computer-controlled CNC cutter has the capability to cut any 3D objects out of polystyrene extruded and expanded foams with enhanced efficiency.

You can find our polystyrene cutting machine equipped with electronic control of motor movement and precise mechanisms. Our products offer consistent quality, high processing speed and inimitable accuracy for users. All these features help our cutting machines stand taller among the products offered by our competitors.

Standard equipment:

  • multiwire cutter
  • electronic controller
  • wire supply: 6 rolls of resistant wire
  • control software SoftCUT
  • user manual
  • rotary table (optional for plotters: Pro35, Pro240 and Pro300)
  • shape wire adapter (optional on plotters: Pro35, Pro240 and Pro300)

Optional equipment:

  • operators panel with LCD
  • automatic wire tensioner
  • additional cutting wires

Automatic wire tensioner:

Element tensioning wire is stepper motor co- working with the spring tensioner through the closed-loop feedback system.


  • tension roller containing a supply of cutting wire
  • wire tension control by means of buttons on the frame plotter
  • storing the settings in EEPROM devices’ memory
  • tensioner locking switch in a fixed position
  • loosing engine switch to help establishing the wire

Automatic wire tensioner allows the extreme swings of the cutting arms in plotters with independent arms movement. Option needed for complex 3D designs and cutting roof slants.

ThermoCut remote control
An innovative approach to work on the thermal plotter. 
It provides the functionality of a PC with control software in a small handy housing. It frees the operator from using a desktop computer. The panel allows full control of the machine, starting from setting the cutting parameters, through precise switching movements in manual mode, to handling files to be cut.
The unique solution is to preview files for cutting on the LCD panel. This allows for initial verification of the selection of the project to be processed. An additional advantage of the operator panel is the possibility of placing sensitive to dust and conditions prevailing on the production hall of a PC in a separate room.

Hardware Requirements:
  • Minimum: Pentium, 256 MB Ram, Windows XP/ Vista
Basic Functions:
    • HPGL and DXF file format support – 2D projects (more details)
    • RAW file format support – 3D projects (more details)
    • Automatic objects merging, and figures lines ofintersection determining (more details)
    • Cutting figures with simultaneously segements assigned (more details)
    • Foam cutters manual controling for X and Y axes (more details)
  • Table rotation manual controling
  • Possibility of defining different proccesing configurations (more details)
  • Resistant component usage warning system
  • Cut simulation and preview (watch the movie)
  • Projects scaling
  • Duplicating project (more details)
  • Cutting mode “perspective” (more details)
  • Irregular solids of revolution (3D) creation using cutting projects – possibility of loading drawings with rotation’s angle definition between particular profiles cutting (more details)
  • 3D project preview (more details)
  • The ability to continue the cutting process after the cutting wire has been severed
Additional Software:
  • Any program with HPGL or DXF files export function (f.eg. CorelDraw or AutoCAD)
  • 3D modelling application (f.eg. Rhino3D, MadCam)

Main window

Manual control


Material parameters



3D project

3D preview

Colour palette


RAW project preview